4.7
Chapter 4. Design Page 13 of 18
4.7.1
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4.7 Structural performance
4.7.1 Walls
The principles of the structural design of Aircrete blockwork are the same as for any type of solid masonry. The design may be undertaken according to BS 5628 Part 1: Structural use of unreinforced masonry. However, to obtain structural integrity, the structural design of Aircrete block walls of dwellings should be in accordance with BS 8103 : Part 2 : Code of Practice for masonry
walls for housing or the appropriate simple rules in Approved Document ‘A’ of the Building Regulations. Approved Document A was amended in 2004 and came into effect from 1st December 2004. The new AD extended the rules to be applicable with the appropriate British Standard and the new European Standards for masonry units (EN771 series). The required compressive strengths are given in figure 13 and are applicable when the dwelling falls within certain limitations of the AD A rules.

The walls of buildings or parts of buildings which are outside the scope of the rules of BS 8103 or the simple rules in Approved Document ‘A’ should be designed in accordance with BS 5628 : Part 1.

When designing to BS 5628, the partial safety factor for material (γm) would normally be taken as 3.5.

The BS 5628 contains two categories of manufacturing control and two categories of construction control, “Normal” category and “Special” category.

AACPA member companies can on request manufacture Aircrete blocks in accordance with the “Special” category manufacturing control, allowing γm to be taken as 3.1 rather than 3.5 if desired. This has the effect that a 100mm thick Aircrete block with a compressive strength of 8.4N/mm can be used to provide the same load bearing capacity as a 10N/mm block from a manufacturer operating “Normal” category manufacturing control. (When specifying masonry units to EN771-4, "Special" category has been replaced by the designation "Category I" and "Normal" by "Category II".)

Furthermore, when the blocks are “Special” category, if “Special” category construction control (which includes regular testing of mortar on site), is also undertaken, γm may be taken as 2.5.

Aircrete block walling over openings should be supported by suitable lintels or beams.

An Aircrete inner leaf below dpc can normally be the same strength density and thickness as the inner leaf it supports above dpc.

When solid Aircrete blockwork walls are used below dpc their thickness should generally be not less than the overall thickness of the cavity wall it supports above dpc.

4.7.1.1 In general purpose mortar
The structural design of Aircrete blockwork in general purpose mortar should be in accordance with BS 5628 and mortars which are compatible with Aircrete should be used.

The following mortars are generally suitable above dpc: Cement:lime:sand 1:2:9 or 1:1:6 (designation (iv) or (iii) Clause 28.2 BS 5628 : Part 1).

Plasticised mortars which are no stronger may also be suitable.

Overstrong general purpose mortar should not be specified as their use may lead to cracking. Lower strength general purpose mortars are more compatible with Aircrete.

Below dpc the mortar should be stronger e.g. 1:1/4:4 and sulfate resisting cement may be required depending on the ground and ground water conditions.

 
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